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Recipes
- Batter for Ice
Cream Cone
- Batter
for Wafer Sheets
- Cream for Wafer Biscuit
- Rolled
Sugar Cone (Industrial Cones)
- Rolled Cone Recipe( Waffle Cones)
Trouble
Shooting : Recipe Chart
Batter for Ice Cream
Cone / Wafer Sheets
|
Sl.No. |
Ingredients |
Weight |
| 1 |
Wheat
Flour |
7.5
Kg |
| 2 |
Maize
Starch |
150
gms |
| 3 |
Powdered
Sugar |
100
gms |
| 4 |
Fat |
180
ml |
| 5 |
Soya
Lecithin Liquid |
20
gms |
| 6 |
Sodium
Bicarbonate and
Ammonium Bi-Carbonate (3:1) |
40
gms |
| 7 |
Sodium
Meta-bisulphide |
2
gms |
| 8 |
Salt |
20
gms |
| 9 |
Water |
12
Litres |
| 10 |
Colour |
Q.S |
Procedure
-
Put
the water in a "TM" Series Mixer.
-
Add
5, 6 & 8
-
Start
the mixer, add the starch and then slowly add small quantity
of flour in intervals .
-
After
the wheat flour is fully mixed, add the fat and lecithin
emulsion (preferably pre-warmed )
-
Mix
for a couple of minutes (approx. 3-4 minutes) till smooth.
-
Strain
through a sieve wire mesh to remove lumps.
-
The
ready mix will KEEP good for about 2-3 hours, so just
prepare sufficient quantity.
Notes
on batter dough preparation
-
Dough
Preparation:
The wafer quality depends on the accuracy of the
dough, particularly as far as weighing and mixing are concerned.
In the course of the whole mixing process, the consistency
changes due to material dissolving and swelling processes,
gluten development and reactions with other raw material,
including air. When a certain consistency is reached, the mixing
process is finished, particularly when a uniform mixing of all
ingredients allows for a smooth flow of the dough on the baking
plates/cone baking dies.
We recommend to leave the dough for 5 minutes, and to pass it
through a sieve afterwards in order to hold back the particles,
which have not dissolved completely. The dough will swell again.
If flour with higher level of coarsely ground grain is used, the
dough should be left for about 10 minutes. The longer the dough
can rest, the better will be its flow. This is referred to as
natural slackening of the dough. After the optimum recipe has been found out, it should be
modified by the master baker, only after previous check.
-
Mixing
of the dough:
For beating the wafer dough, High Speed Mixers are
best suited. Depending on the type of machine and the charge
volume, the mixing period is between 3 and 10 minutes.
Sufficient beating is also important for a gleaming surface of
the wafer sheet without any pores. For the type of mixing
procedure, different requirements have to be met.
-
One-stage
procedure:
All components, including water are portioned
directly into the mixer.
-
Multi-stage
procedure:
First, mix the whole dry matter with about half of
the liquid. Add the remaining liquid afterwards at your own
discretion, until the suspension shows adequate flow. All raw material and additives except the flour are beaten
together with the remaining amount of liquid, until they are
mixed thoroughly. After that, the flour is mixed in together
with the remaining liquid.
-
Temperature:
The dough should have a temperature of 20-25°C. while being
prepared warmer dough tends to turn sour due to the addition of
soda, if it is stored intermediately. The temperature of the
pouring wafer is adjusted according to the temperature of the
flour and the mixer.
-
Material
processes during mixing: The important process during mixing is
dissolving and swelling of the flour components. This is
decisive for the quality of the baking process and the wafer
sheet and for the energy demand during baking, the water added
during dough preparation has to be vaporized again during
baking.
Important
advice for the preparation of the wafer batter :
-
Use
smooth wheat flour with medium content of gluten.
-
Depending
on the quality of the flour, the amount of water should be
increased or decreased, as every type of flour has different
soaking characteristics.
-
In
order to get a wafer sheet of good quality, the batter should
not be too dilute.
Preparation
of the oil/fat - lecithin emulsion: Oil / Fat should be heated
lukewarm. Lecithin should be added slowly and stirred until it
dissolves completely. The quality of the emulsion should correspond
to the batter recipe used. Then it is poured into the readily
prepared wafer batter and stirred.
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