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Wafer Machine - ' ZW ' Semi-Automatic Wafer Baking Machine :-

 

 

Wafer Baking Machine

Plate size 230mm X 290mm

 

 

 

 

 

 

 

 

 

 

Wafer Baking Machine
Plant View

Operator's View

Side View

 

 

Wafer Oven  Batter Mixer Cream Mixer 
Cream Spreading M/C. Wafer Cutting M/C   Packing Machine 
Take Off Device 

 

Technical Specifications

Output details

Instant Quote

FAQs

Recipes

Wafer Biscuit Cutting Chart

Download Brochure

 

Process Details

 


Adding Batter to Holding tank

Feeding Batter to plate


Sheet Removal

 

 

 

 

 

 

 

 

 

 

 

 

Technical specifications

 

ZW Automatic Wafer Baking Machine ZW 12 ZW 18 ZW 24 ZW 30 ZW 36
Output of wafer sheets/Hr. 360 640 860 1070 1280
GAS HEATING:
LP Gas Consumption/Hr
4 6 8 10 12
Electric Load (kw) 3.5 3.5 3.5 3.5 3.5
Electric Heating :
Connected load in KW
27 40 51 63 75
Current Consumption in KW/Hr :Electric Heating 20 32 40 50 60
Dimensions (approx.)
Length 2500 3300 4100 5200 6300
Width 1100 1100 1100 1100 1100
Height 1500 1500 1500 1500 1500
Net Weight 1300 1900 2500 3250 4050
Weight incl. Seaworthy packing 1800 2500 3250 4100 5000
Shipping space in m3 4.5 5.5 7.0 9.0 11.0
Cream filled wafer/Hour * (Kgs. approx.) 18-20 36-40 48-50 60 75

 

*NOTE: We are constantly guided by our principle of offering our customers better in order to give increased efficiency and higher levels of automation.
The technical data and illustrations are subject to charge without notice.


Output Details 
The output is dependent on the following factors

 

The sheet weight

The baking time or cycle

The cream ratio of wafer and cream

 

A Wafer Sheet Details   Size 230X290
  Baking Time   Plant Type
      Zw18 Zw24 Zw30
      Wafer Sheets produced/hour
  90 Seconds   720 960 1200
  120 Seconds   540 720 900
  180 Seconds   360 480 600
           
B Output Details  Each Kgs Kgs Kgs
I Baking Cycle taken at 90    sec        
1 Weight of wafer sheet/hour 25g 18 24 30
2 Wafer: Cream Ratio 1:1.5 27 36 45
  Total Production/hour   45 60 75
           
II Baking Cycle taken at 120 sec        
1 Weight of wafer sheet/hour 25g 13.5 18 22.5
2 Wafer: Cream Ratio 1:1.5 20.25 27 33.75
  Total Production/hour   33.75 45 56.25

 

 

 

*NOTE: We are constantly guided by our principle of offering our customers better machines in order to provide increased efficiency and higher levels of automation.
The technical data and illustrations are subject to charge without notice.



Working Instruction
Automatic Wafer Baking Machine: Type ZW

This machine is equipped with 18/24/30 sets of baking plates, mounted lengthwise in relation to the direction of throughout. The baking plates are made of a special Grey cast alloy.

They measure 230mm x 290mm, and are suitable for making flat wafers with pattern depths up to 3.omm . Deep patterns, logo and ornamental patterns and hollow shape moulds are available as options.

The machine consists of robust steel frame with a chain path and a continuous link chain that carries the tong carriages and baking plates. The baking tongs, hinges, locking bolts and connecting links are robust and maintenance-free, guaranteeing uninterrupted production and minimizing service time.

We have used low-maintenance, bearings bushes as running wheels and locking rollers. The tong carriage chain is driven by an infinitely variable gear box with a safety clutch to prevent over loading.

The baking chamber is attractively cased with doors on both sides and an exhaust hood and exhaust nozzles for removing baking vapors. Access is easy for maintenance and cleaning.

There is a central control panel at the discharge end of the baking machine that controls the drive unit, 

 

The batter pump

The blower

Ignition.

 

The baking time for standard receipts is about 1,5 minutes (12 wafer sheets per minute in 18 plate construction).

The batter pouring system consists of a stainless steel tank, an extremely finely metering reciprocating pump that is synchronized with the main drive, and a batter pouring. We can supply either directly pouring or branched batter pourers. The amount of batter is adjusted by a hand wheel on the reciprocating pump.

Gas Heated Plants
This machine is equipped with indirect gas heating all types of gas. It is supplied with all the necessary mixing and control fittings, special burners and a high pressure air blower.

The ignition and safety system permits completely automatic ignition and monitors the combustion process. In the event of a pressure loss or a power failure, it automatically turns the heating off.

Special segmental burners provide a flame pattern that evenly flames all the baking plates, ensuring ideal heat distribution.

Electrically Heated Plants
The type of machine is equipped with electrical heaters. The heaters are embedded in the plate itself. The current is distributed via carbon current collectors through a continuous endless rail.

 

 

 

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We are the first Indian manufacturers of baking machines for Wafer Biscuits, Ice Cream Cones and Rolled Sugar Cones.
Established in 1991, R&D Engineers is India’s foremost manufacturer of baking machines for Wafer Biscuits, Ice Cream Cones and Rolled Sugar Cones.
We are located in Hyderabad India.