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Maquinaria de cucuruchos

The Automatic Ice-Cream Cone Baking Machine of "ZA-W” Series are efficient ovens for the large scale production of all kinds of Ice cream cones, moulded sugar cones, cups and hallow wafers. According to the output required these machines are supplied with 12,18,24,30 or 36 baking moulds or higher. These oven can be heated by Liquid Petroleum Gas (LP Gas) or Electricity. An automatic stacking device can be supplied as an extra. The machine is driven by motor with a variable speed attachment.

The baking speed/period is adjusted between 1-4 minutes.(approx). These baking moulds are mounted on carriages fitted onto an endless chain. These moulds pass under an automatic batter depositor at a selected speed between 90sec. to 3 minutes. The batter pump is synchronized with the movement of the moulds to ensure accurate injection of the batter into the center of the mould. On emerging from the oven an automatic stripping device removes the waste batter. These moulds automatically open and the baked cones are ejected onto the stacking conveyor and are subsequently packed.

The baking moulds are manufactured from special quality cast alloy to ensure dimensional stability, homogenous and dense surface; to enable thermal stability and heat accumulation and excellent thermal conductivity. The diameter of cones decides the number of cavities in the moulds. The construction of the mould carriages is so designed to give a quick changeover from one set of moulds to another for the production of a different size of cone. The ovens are built with rigid steel frames of welded construction to eliminate distortion.

The efficient insulation of the baking chamber gives a minimum loss of heat and efficient utilization of energy.


Hardened &
Ground Modular Trails


Batter Depositor:
The depositing head of the Batter depositor moves at the same speed as the baking moulds and so deposits the liquid batter centrally in the mould engravings.

Stripping Device:
The cam-operated stripping knife, removes the small lumps of the batter that form on the outside of the moulds at the steam slots during the process.

Gas Burners:
Our efficiently designed burners ensure uniform heat for even baking characteristics. It also ensures optimal gas consumption.

Cone Ejector:
The Ejector mandrel, synchronized with the speed of the passing moulds, move into the loosen the cones from the open baking mould. The cones then drop into the chutesfeeding onto the conveyor of the staking device

Advantages:
European Blower
European Gas Train
Advanced Control Panel
Modular & Ground Tracks
Advance Door insulation



Modular & Ground Tracks

European Blower



Control Panel


Advanced Stacker /With Counting Device

Out put Details / Features :

TYPE ZA-W-12** ZA-W-18 ZA-W- 24 ZA-W- 30 ZA-W- 36
Approx. hourly output at a cone diameter of cones cones cones cones cones
up to 29mm (11 cones/mould) 3900 7900 10500 13200 16000
up to 32mm(10 cones/mould) 3600 7200 9600 12000 14400
up to 36mm (9 cones/mould) 3240 6500 8600 10800 12900
up to 41mm (8 cones/mould) 2880 5800 7700 9600 11500
up to 47mm(7 cones/mould) 2520 5000 6700 8400 10100
up to 56mm(6 cones/mould) 2160 4300 5700 7200 8600
up to 68mm(5 cones/mould) 1800 3600 4800 6000 7200

Technical Specifications :

If Gas Heating *
LP Gas consumption Kg. Per hour approx 4-8 8-12 12-15 15-18 18-21
Electical load in KW* (for LP Gas heated plant) 3.2 3.2 3.2 4.0 4.0
If Electric Heating *
Electrical load in KW* 45 65 87 108 130
Consumption in KW (Approx.) 35 46 62 77 92

Dimensions
(Without automatic stacking device)
Length in mm (feet and inches) (10’)3580 (14’)4800 (20’)6015 (24’)7205 (28’)8415
Width in mm (feet and inches) (3’7”)1100 (3’7”)1100 (3’7”)1100 (3’7”)1100 (3’7”)1100
Height in mm (feet and inches) (5’7”)1700 (5’7”)1700 (5’7”)1700 (5’7”)1700 (5’7”)1700

Weight & Shipping Details
Net Weight Kg 3000 4000 5000 6000 7000
Weight includung seaworthy packing 4250
5250 6500 7500 8500
Shipping space approx. In Cubic feet/m3 (380)11 (650)18
5(900)25
(1300)36
(1700)47

** Small plant may have longer baking cycle Modifications reserved
* The capacities indicated above are maximum values. The exact capacity depends on baking time, recipe and cone size
Note:We are constantly guided by our principle of offering our customers better and better machines; to give increased efficiency and higher levels of automation. The technical data and illustrations are subject to change without notice
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